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docs: add upgrade SOP for Helm-based deployments#288

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thepagent merged 8 commits intoopenabdev:mainfrom
JARVIS-coding-Agent:docs/upgrade-sop
Apr 15, 2026
Merged

docs: add upgrade SOP for Helm-based deployments#288
thepagent merged 8 commits intoopenabdev:mainfrom
JARVIS-coding-Agent:docs/upgrade-sop

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@JARVIS-coding-Agent JARVIS-coding-Agent commented Apr 13, 2026

Summary

Adds a step-by-step upgrade SOP for operators maintaining OpenAB on Kubernetes via Helm.

Changes

  • add docs/openab-upgrade-sop.md covering the full upgrade lifecycle:
    • pre-upgrade preparation (version check, release notes, outage announcement)
    • backup checklist and one-click backup script
    • two-phase upgrade execution (pre-release validation → stable promotion)
    • post-upgrade verification steps
    • rollback decision tree and procedures
    • config restore from backup

Why

There is currently no documented procedure for upgrading a running OpenAB deployment. Operators have to piece together steps from RELEASING.md, the Helm chart, and the k8s manifests. This SOP consolidates that into a single reference, and corrects a few deployment-specific details (e.g. the Recreate rollout strategy causing expected downtime, version verification via Helm rather than in-container source files).

Notes

  • Documentation only — no code or chart changes.
  • The SOP is scoped to the Helm deployment path (the recommended production setup).

Testing

  • Reviewed against the live Helm chart templates (charts/openab/templates/deployment.yaml), values.yaml, and RELEASING.md to verify all commands and paths are accurate.
  • Documentation change only; no runtime behavior affected.

Discord Discussion

Discord Discussion URL: https://discord.com/channels/1488041051187974246/1493708701704392856/1493709440971571372

Co-Authored-By: JARVIS-Agent <JARVIS-coding-Agent@users.noreply.github.com>
JARVIS-coding-Agent and others added 2 commits April 13, 2026 16:47
- remove set -e; add explicit per-step error handling note
- add tar pre-check before kubectl cp directory operations
- add export KUBECONFIG inside backup script for consistency
- add full Secret backup step (not just STT key)
- add node resource check step in pre-upgrade preparation
- add note on when pre-release step can be skipped
- use tar pipe for steering restore to avoid kubectl cp dir nesting issue
- add Document Version / Last Updated header

Co-Authored-By: JARVIS-Agent <JARVIS-coding-Agent@users.noreply.github.com>
- Backup script: replace exit 1 with record-and-continue pattern; report all failed steps at end
- Backup checklist: strengthen security warning for secret.yaml with encryption suggestions (gpg/age)
- Environment Reference: add Namespace row; add namespace alias setup instructions
- PVC backup Option B: add data size check step with recommended size limit
- Pre-release skip condition: replace vague "maintainer explicitly states" with concrete pre-release-validated: true marker
- Post-upgrade verification: add steering files and agent config presence checks
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Nice work — this fills a real gap. The structure is clear and the backup script is well thought out (record-and-continue pattern, security reminders). A few things to address:

1. Deployment naming is outdated for 0.6.x+ charts

The SOP uses openab-kiro as the deployment name throughout, but the actual deployment name depends on the Helm release name + agent name. For a release named openab, the deployment is openab-kiro (via agentFullname helper). However, if someone uses a different release name (e.g. my-bot), it would be my-bot-kiro. Consider adding a note:

# The deployment name follows the pattern: <release-name>-<agent-name>
# For the default setup: openab-kiro
# Verify with: helm status openab

2. Helm repo commands mix GitHub Pages and OCI — pick one or clarify

The SOP adds the GitHub Pages repo (helm repo add openab https://openabdev.github.io/openab) and uses helm upgrade openab openab/openab syntax. But the project primarily distributes charts via OCI (oci://ghcr.io/openabdev/charts/openab). The GitHub Pages repo may not always have the latest versions. Either:

  • Use OCI consistently: helm upgrade openab oci://ghcr.io/openabdev/charts/openab --version <ver>
  • Or clearly state which repo has which versions

3. Pod label selector may not work for 0.6.x multi-agent charts

app.kubernetes.io/instance=openab matches ALL agents under the same Helm release (kiro, claude, etc.). If someone runs multiple agents, the kubectl get pod commands will return multiple pods. Use the more specific label:

kubectl get pod -l app.kubernetes.io/instance=openab,app.kubernetes.io/name=openab-kiro

Or use -l app.kubernetes.io/component=kiro if available in the chart labels.

4. kubectl cp for steering restore has a known gotcha — already handled ✅

The tar pipe method for steering restore is the right call. Good.

5. Missing: what happens to PVC data on helm uninstall?

The SOP covers rollback via helm rollback, but doesn't mention that helm uninstall deletes the PVC (unless the chart has a resource policy annotation). This is a critical data loss scenario that operators should be warned about. Add a warning:

⚠️ helm uninstall deletes the PVC and all persistent data (steering, auth, agent config).
   Always use helm rollback instead of uninstall + reinstall.

6. Minor: backup script doesn't back up kiro-cli auth

The auth database at /home/agent/.local/share/kiro-cli/data.sqlite3 is not in the backup checklist. If the PVC is lost, the bot needs to re-authenticate. Worth adding to the checklist or at least noting it.

Overall this is solid and useful. The issues above are mostly about accuracy for the 0.6.x multi-agent chart structure.

…edback

Address masami-agent review comments and repo owner AI-first design feedback:

Technical fixes (masami-agent):
- Add deployment naming pattern note (<release-name>-kiro)
- Use precise pod label selector (instance + name) to avoid multi-agent conflicts
- Prefer OCI registry for helm commands; GitHub Pages listed as fallback
- Add helm uninstall PVC deletion warning to Environment Reference
- Add kiro-cli auth DB backup (data.sqlite3) to checklist and scripts

AI-first redesign (repo owner):
- Add Agent-Executable Backup section: linear Steps 0-7 with explicit
  input/output dependency annotations (no ambiguous branches)
- Replace all <placeholder> patterns with "run this command to resolve"
  patterns (RELEASE_NAME, DEPLOYMENT, BACKUP_DIR, TARGET_VERSION, PREV_REVISION)
- Add Verification Gate after backup: checks all files exist and are
  non-empty; exits 1 on failure so agent cannot proceed to upgrade
- Add machine-readable pass/fail criteria for pre-release validation
  and post-upgrade verification steps
- Add machine-readable decision table for rollback branch selection
- Auto-resolve PREV_REVISION via helm history JSON + jq in rollback steps
- Restore section uses BACKUP_DIR resolved from ls -td pattern
@github-actions github-actions bot added closing-soon PR missing Discord Discussion URL — will auto-close in 3 days and removed closing-soon PR missing Discord Discussion URL — will auto-close in 3 days labels Apr 14, 2026
Fix all issues flagged in the second round of review:

1. TARGET_VERSION: auto-resolved from OCI registry latest stable version
   (helm show chart ... | grep ^version) — no more hardcoded placeholder

2. Pre-release beta.1 ambiguous branch: add explicit 3-way branch in
   Section I env setup — (a) beta.1 found: set PRERELEASE_VERSION,
   (b) not found but release notes contain pre-release-validated: true:
   set PRERELEASE_VERSION="" to skip Step 1, (c) neither: exit 1 with
   clear instructions (wait / check alternate tags / ask human)

3. Discord E2E validation: replace comment-only instructions with
   read -r HUMAN_INPUT gate accepting CONFIRMED or ROLLBACK;
   unrecognized input exits 1 for safety

4. Announcements: replace text-only descriptions with curl Discord
   webhook calls (guarded by DISCORD_WEBHOOK_URL env var check)

5. Session env file (openab-session-env.sh): resolve all variables once
   in Section I and persist to file; all subsequent sections source it.
   BACKUP_DIR appended after Step 0. Resumption instructions included.

6. BACKUP_DIR validation on resume: add timestamp echo and ls check
   before upgrade so agent can confirm correct backup is being used

7. Pre-condition check (Section 0): verify kubectl/helm/jq/curl/awk/tar
   are installed, KUBECONFIG file exists, context is set, cluster is
   reachable — exit 1 with per-tool guidance on failure

8. PREV_REVISION: resolve from backup helm-history.txt (captured before
   upgrade) using awk to find last "deployed" revision — avoids the
   ambiguity of [-2] when pre-release + stable both ran during upgrade

9. Add expected stdout patterns and estimated durations to key steps
   so agents can validate success beyond exit code
…up script

1. helm list release name resolution: replace .[0].name with
   .[] | select(.chart | startswith("openab-")) | .name | head -1
   to correctly handle namespaces with multiple Helm releases

2. read HUMAN_INPUT: add -t 600 timeout with exit 1 on expiry to
   prevent indefinite hang in non-interactive / CI/CD environments

3. Remove "One-Click Backup Script" section (was ~60 lines of content
   functionally identical to the Agent-Executable Steps 0-7 above it)
   — reduces duplication and document length
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Triage Review (v1.4)

Great progress from v1.2 → v1.4. masami-agent feedback and AI-first redesign are both well addressed. Three suggested changes remain before this is ready to merge:


🔴 SUGGESTED CHANGES

1. Missing: PVC data is NOT reverted by helm rollback

Section IV Rollback does not warn that Helm rollback only rolls back k8s resources — PVC content stays as-is. If the new version ran a data migration on startup, the old version may not be compatible with the modified data.

Suggestion: add a warning at the top of Section IV:

⚠️ helm rollback does NOT revert PVC data. If the new version ran a data migration
   on startup, the old version may not be compatible with the modified data.
   In that case, restore PVC data from the Step 7 backup before rolling back.

2. read -r HUMAN_INPUT is not available in non-interactive Agent shells

When an AI Agent (e.g. Kiro) executes these commands via a non-interactive shell tool, read will immediately fail or timeout. The current exit 1 on timeout is safe, but the SOP should explicitly document how an Agent should handle this pause point — e.g. mark the step as "awaiting human confirmation" and pause execution, rather than relying on stdin.

Suggestion: add an Agent instruction note above the read block:

> **Agent note:** If running in a non-interactive shell (no stdin), skip the `read` command.
> Instead, report to the user that human confirmation is required and pause execution.
> Resume only after the user explicitly confirms CONFIRMED or ROLLBACK.

3. Step 7 PVC backup duplicates data already backed up in Steps 1–6

kubectl cp "$POD:/home/agent/" "$BACKUP_DIR/pvc-data/" copies the entire home directory, which includes steering/, agents/, hosts.yml, and kiro-cli auth DB — all already backed up individually. This wastes time and disk space, especially on large PVCs.

Suggestion: either add --exclude patterns for already-backed-up paths, or change Step 7 to document that it is a full PVC snapshot (redundant but intentional) with a note explaining the overlap. Also consider adding a size threshold gate (e.g. warn if > 500MB and suggest VolumeSnapshot instead).


🟡 NIT

  • awk 'NR>1 && $3=="deployed"' parsing helm history text output is fragile — column positions may shift across Helm versions. Consider helm history $RELEASE_NAME -o json | jq for reliability.
  • Each Step re-resolves POD which is correct (pod name changes after upgrade), but a brief comment in Step 0 explaining why POD is not persisted to session env would help future readers and agents.

Fix all 3 suggested changes and 2 nits from chaodu-agent review:

1. Add PVC rollback warning at top of Section IV: helm rollback does
   NOT revert PVC data; if new version ran a data migration, restore
   PVC from Step 7 backup before rolling back

2. Add Agent note above both read HUMAN_INPUT blocks: if running in
   non-interactive shell (no stdin), skip read and report to user
   that human confirmation is required, then pause execution

3. Step 7 PVC overlap: add explicit note explaining that pvc-data/ is
   intentionally redundant — it is the full PVC snapshot for rollback
   of migrated data, while Steps 2-5 are for targeted fast restores.
   Add 500MB size threshold gate with VolumeSnapshot recommendation.

Nit 1: replace awk text parsing of helm-history with JSON approach —
   Step 7 now saves helm-history.json in addition to .txt;
   PREV_REVISION resolution uses jq on the JSON file for reliability
   across Helm versions (avoids column-shift issues with text output);
   Verification Gate and rollback section updated accordingly

Nit 2: add comment in Step 0 explaining why POD is not persisted to
   openab-session-env.sh (pod name changes after every upgrade/restart)
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✅ Approved (v1.5)

All 3 suggested changes and 2 nits from the previous review have been addressed:

  • ✅ PVC rollback warning added to Section IV — operators are now warned that helm rollback does not revert PVC data
  • ✅ Non-interactive Agent shell handling — both read blocks have Agent notes for stdin-less environments
  • ✅ Step 7 PVC overlap documented as intentional (full snapshot for rollback vs targeted fast restore) with 500MB size threshold gate
  • ✅ Helm history parsing switched from awk text to JSON + jq — reliable across Helm versions
  • ✅ POD not persisted to session env — rationale documented in Step 0

This SOP went from a solid human-readable doc to a genuinely Agent-executable runbook across 5 review iterations. Nice work 🚀

@thepagent thepagent added the p3 Low — nice to have label Apr 15, 2026
@thepagent thepagent merged commit d139d2a into openabdev:main Apr 15, 2026
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